PROJECT OVERVIEW

In high-volume manufacturing environments, building systems aren't just background utilities — they're directly tied to production output, operational efficiency, and workplace safety.

We're proud to partner with a major manufacturing client, delivering a comprehensive Planned Preventative Maintenance solution across their facility. From mission-critical process cooling to building HVAC, heating, and public health systems, our maintenance strategy ensures continuous operational uptime.

01 / Mission-Critical Process Cooling: Heavy-Duty Chiller PPM

At the heart of the site's manufacturing floor is a pair of high-capacity Climaveneta industrial air-cooled chillers, providing the direct process cooling required to keep shop-floor machinery operating within strict thermal parameters.

Why process chiller maintenance matters:

• Preventing production halts — unplanned overheating can trigger emergency thermal cut-offs on manufacturing plant equipment, causing immediate downtime and costly scrap material.
• Coil cleanliness & airflow — outdoor V-pack condenser coils constantly draw in leaf litter, dirt, and atmospheric debris. Regular, thorough coil cleaning keeps heat-rejection rates high and head pressures low.
• Component longevity — our PPM schedule includes comprehensive checks on compressors, expansion valves, glycol loops, and electrical control panels to stop minor wear before it causes major failure.

02 / Facility Climate Control: 18 Commercial AC Units

Maintaining steady environmental conditions across office spaces, control rooms, and shop-floor breakout areas requires reliable comfort cooling. Our team oversees scheduled servicing for 18 individual air conditioning systems on site, covering:

• Filter cleaning and airflow optimisation.
• Evaporator coil sanitation and condensate pump testing.
• Refrigerant leak detection in compliance with statutory F-Gas standards.

03 / Commercial Heating & Public Health: Gas Boilers & Plumbing Services

A complete facility support contract goes beyond cooling. We ensure year-round infrastructure efficiency through complete mechanical heating and plumbing management.

• 2 x commercial gas boilers — routine servicing, combustion analysis, and burner maintenance ensure reliable space heating, high fuel efficiency, and complete gas safety compliance.
• Site-wide plumbing services — maintaining washrooms, hot/cold water services, valve checks, and pipework integrity to keep everyday site amenities running smoothly without disruption.

The Value of a Single-Source PPM Partner

By trusting a single expert contractor for their process cooling, HVAC, heating, and plumbing needs, our client benefits from:

• Clear accountability — a single point of contact for all building management and process cooling needs.
• Reduced risk — proactive maintenance schedules tailored around production shifts to prevent downtime.
• Full regulatory compliance — integrated logging for F-Gas, Gas Safe, and water hygiene records.

ELSEWHERE UNDER PPM

This single-source approach isn't unique to one site. Here are two more PPM contracts currently running across South Yorkshire, each with its own scope and client.

Frenchgate Shopping Centre, Doncaster — rooftop AC PPM for multiple retail units.

Frenchgate Shopping Centre, Doncaster — rooftop AC PPM for multiple retail units.